Tilt trays are the lifeblood of many mining, logistics, and construction sites. They play a significant role in areas where people have to move heavy loads. However, tilt trays, like trailers and side tippers, wear out quickly. Anything that includes moving parts is at risk of failing often. If one ignores early symptoms of wear and tear, they will have to face expensive repairs. Sometimes, this can even lead to safety problems and accidents.
This blog will explore the signs that tell us your tilt tray needs repair. ACS Designs and Manufacturing will also give solutions to those issues. You can contact them any time for work related to tilt trays in Perth.
What Is a Tilt Tray?
A tilt tray helps transport heavy machinery, vehicles, or other oversized items. Its unique design allows it to tilt downwards for collection or offloading activities. Tilt trays are essential for moving heavy products safely. You can handle heavy cargo without the need for cranes.
Related: Tilt Tray Manufacturers in Perth
Top Signs Your Tilt Tray Needs Repairs
Your tilt tray is a vital part of your operations. Maintaining it ensures safe, efficient, and reliable operation. Picking the early warning signs of trouble can help avoid costly repairs and downtime.
1. Failure to Tilt or Slide the Tray
Having trouble tilting or sliding the tray may be due to the following:
- Low hydraulic fluid levels, hydraulic leaks, or bad cylinders.
- Spare mechanical parts of the tilting mechanism are worn out or damaged.
To avoid this trouble, regularly do the following:
- Check hydraulic fluid levels regularly.
- You should replace worn parts immediately.
- Check the cylinders for leaks or damage.
2. Tilting Unevenly or Not Sturdy Enough
An off-balance or unstable tray during movement is a trouble indicator. It can be due to:
- Damaged pivots or hinges. Uneven wear and tear, as well as corrosion, are the major causes of these damages.
- Weight displacement leads to uneven loading.
Regularly check and grease pivots and hinges. Make sure loads are loaded evenly before transport.
3. Excessive Noise during Use
Grinding, squeaking, or hissing sounds are usually indicative of:
- Worn bearings, dry or damaged bearings.
- Hydraulic issues. Compressed air in the hydraulic or failing pumps may be the reason.
Request a professional diagnosis to find and solve the noise source. Call ACS Designs and Engineering anytime and book a tilt tray maintenance service.
4. Leaks of Hydraulic Fluid
Hydraulic leakage is one of the significant issues of tilt trays. The cause may be due to the following:
- The cause of the leaks is primarily due to damaged hoses or seals. There may be cracks and wear on the hydraulic lines.
- Loose connections can arise due to wear and tear. Sometimes, loose fittings may cause significant trouble.
Check the hoses, seals, and connections regularly. Replace the affected parts once identified.
5. Rusting and Structural Destruction
Rust or structural damage may make your tilt tray unsafe and inefficient. Some of the common causes include;
- Perth has a harsh environment. Too much environmental exposure to moisture or chemicals can affect the tilt tray.
- Many people avoid regular maintenance. When they fail to clean and inspect their tray, the life of the tilt tray keeps reducing.
Regular cleaning and the application of anti-corrosion treatment on the tilt tray are a must.
6. Performance Loss
Slow and irregular performance can be attributed to the reasons such as:
- Hydraulic Pressure: Low fluid levels or air in the system can cause trouble.
- Electrical Problems: Breakers or control units can malfunction at times.
Test hydraulic pressure and inspect electrical for faults. Have a professional come out for further diagnostic service. Contacting ACS Designs and Manufacturing is the best technical tilt tray maintenance choice.
Why Quick Fix Matters?
You might not take these trouble signals seriously. When you ignore the damage to your tilt tray, the consequences include:
- Costly Repairs: Initial minor issues can add up and turn into massive, more expensive problems.
- Downtime Delays Operations: When downtime disturbs work, your business and productivity are at risk. It will also impact the profits.
- Safety Hazards: Faulty equipment can lead to accidents.
Regular and preventive maintenance makes your tilt tray last long. Enjoy trouble-free loading and unloading at all times.
Related: Tilt Tray Maintenance in Perth
How to Manage Tilt Tray Repairs Quickly?
Keeping a tilt tray in excellent working condition requires a proactive approach. You should focus on regular tilt tray maintenance and repairs. Skilled personnel can quickly detect and address issues, keeping the tilt trays reliable for years.
Schedule Inspections
Schedule regular inspections to detect issues early. A keen eye on the hydraulics, pivots, and tray surface can prevent many problems.
Keep In Touch With ACS Designs and Manufacturing
Work with a trusted maintenance and repair service that specializes in tilt trays. Maintenance technicians and specialists might identify problems at their workplace rather than use DIY measures.
Stock Spare Parts
Stock a few essential spare parts, hydraulic hoses, seals, and bearings. It reduces downtime in case of a breakdown.
Stick to the Manufacturer's Maintenance Schedule
Follow the manufacturer’s schedule to ensure proper servicing and maintenance. It will prevent the equipment from breaking down quickly and prolong its life.
Final Thoughts
A well-maintained tilt tray allows for smooth, safe operations. When you detect and service it promptly, you will avoid costly repairs. Regular maintenance is essential, and professional servicing and proactive care extend the life of your tilt tray.
Do not hesitate to request an inspection today if you see any of the signs mentioned above. Proper servicing of your tilt tray will save you money while keeping the rest of your operations up and running efficiently and safely.
Do you need professional assistance with your tilt tray? Visit ACS Designs and Manufacturing for professional maintenance and repair services. We repair and rebuild trailers, tilt trays, side or grain tippers, and more. Call now for details.